Stored Energy Baseline Safety Standards

Stored Energy

Minimum Requirements
Permit
Isolation Permit Energisation Permit
Competencies
A Grade Electrical Plumbing Licence Refrigerant Handling Construction HSE Induction
Risk Management
Project Risk Register SWMS High Risk Workshop Rescue Plan (LV)
PPE Mandatory
PPE Additional

Stored energy refers to the potential energy that is stored in an object or system. Different forms of stored energy include mechanical, electrical, thermal, chemical, and gravitational energy.

Context

Stored energy sources can cause harm via a multitude of exposure pathways. From inhalation or exposure to harmful gases or liquids, to engulfment, chemical burns, pressure injection or electrocution. Pressurised hydraulic systems can release quickly causing end caps and blanks to detach under pressure from the system with risk to serious injury.

Any time stored energy is present in the workplace, there is a risk of exposure or harm. Working around stored energy can include examples such as:

  • Hydraulic works

  • Compressed air lines

  • Electrical works

  • Works on pumps or pipes

  • Work on powered plant, fixed or mobile

Process
Step 1 Pre-construction planning

The risks associated with stored energy sources are to be identified, assessed and controlled in the Project Risk Register, in accordance with the hierarchy of controls.

All service locations where stored energy sources are present are to be identified and documented, with relevant disconnections or isolations put in place by appropriately trained persons

Information on the gas, chemical, fuel or refrigerant lines is to be obtained

Emergency procedures shall be established specific to the stored energy sources being managed.

Step 2 Contractor requirements

All contractors must identify any High Risk activity within their scope of work, evidence of experience carrying out this activity, provision for full time supervision, relevant licenses and competencies of supervisor and workers

All contractors are required to develop and submit, a specific safe system of work, e.g. SWMS, for this High Risk activity to the Baseline site representative for approval (7days) prior to commencing works

This MUST include an Emergency Procedure / Rescue Plan, evidence that supervisors and workers are trained in the procedure

The Baseline expectation is that our contractors will follow all safety requirements listed within our standards

Note: Evidence of specific licence requirements e.g. LV rescue, HV Operator, Lock out Tag out and industry induction MUST be provided

Step 3 Pre-activity review

Proposed methodology to be reviewed by Project Team and assess for need to conduct activity specific High Risk Workshop.

(If required) High Risk Workshop to be conducted with contractor undertaking activity and Baseline Project Team. Methodology, competencies and timing MUST be confirmed and agreed with all stakeholders

Step 4 Work activity approval

Prior to conducting isolations a Baseline isolation Permit MUST be submitted by the subcontractor supervisor and approved by the Baseline site manager.

Where complex isolations are being carried out a toolbox talk MUST be conducted by a Baseline Project Team member immediately prior to commencing works, and include all workers involved in the activity

Note: The Isolation Permit MUST be provided by the engaged subcontractor for Baseline approval, and photographic evidence of LOTO included in permit

Step 5 Work activity monitoring

Baseline site manager / supervisor MUST monitor the isolation / energisation activity until the work activity has been completed.

A Task Observation should be conducted by a Baseline Project Team member to record the works being carried out as per approved SWMS.

The Subcontractor Supervisor MUST confirm isolation is active and review periodically for the duration of the works, and submit a request to energise when required

Step 6 Completion of work activity

At the end of the activity the subcontractor supervisor MUST confirm the work has been completed and the isolation can be removed from relevant equipment.

The Baseline site manager / supervisor MUST confirm the isolation has been completed and identify is the service is to be energised

An energisation permit will be required prior to the energisation of the relevant equipment.

Controls
Elimination Physically remove the hazard

Where possible stored energy sources shall be bled or depleted until empty prior to commencing works

Pressurised systems shall be depressurised and tested prior to commencing works

Substitution Replace the hazard

Work planning shall consider stored energy sources associated with products and plant.

Isolation Isolate people from the hazard

Do not perform work on energised (live) equipment or parts. Unless undertaking testing, systems and equipment must be de-energised and be proven to have a zero-energy state and isolation points must be secure (locked and tagged) before work is performed on them

  • Lock-out Tag-out (LOTO) processes are to be documented and applied for all isolations

  • Dual isolation methods are to be implemented where practical, e.g., the use of blanking plates

Engineering Replace the hazard

Access to keys for stored energy cabinets, plant rooms, powered plant and equipment are to be regulated and controlled

  • Barriers shall be used to control access to areas where stored energy sources are being worked on, including temporary barriers

  • Ensure machine guards, barriers and interlocks are functional as designed prior to commencing works

  • RCD’s are to be in use at all times when using power tools

Administration Change the way people work

The properties of the stored energy are to be understood prior to commencing works, e.g. the nature of the gas or liquid, pressure levels when discharged, reactivity etc.

  • All persons conducting isolations of stored energy sources are to have relevant training or qualifications for the works

  • A Baseline Isolation Permit is to be approved prior to commencing works

  • Work planning should consider exposure pathways, including inhalable gases, safe approach distances and Workplace Exposure Standards (WES)

  • No vehicle, machine, equipment, or process is to be operated when any tag or lock (Personal, Isolation, Out of Service) is attached

PPE

PPE used for electrical work must be flame-retardant and comply with relevant standards for anti-static, ARC 1 or 2 etc.

Complex Isolations Protect the worker with PPE

1. Complex isolations refer to locking out multiple isolation points with several locks and isolators working on the same item being isolated. Identify all stored energy sources and associated isolation points as a group

2. Appoint a main isolator (responsible to manage the lock box)

3. Place locks on isolated points with each personnels lock having individuals’ names

4. Test for dead with main isolator

5. Main isolator will be responsible for the lock box and keys. All keys will be placed into the lock box along with each isolators lock placed on the outside

6. Once the works have been completed and verified all personnel report to the main isolator to access the keys and a sign out process must occur

7. Finally, an energisation process must be completed

Types of Energy Sources

Energy Sources

Energy Sources

Electrical

Pneumatic

Water

Natural Gas

Chemical and Coolant

Hydraulic

Steam

Mechanical

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